Automatic Press Feeder for Power Press Nc Servo Roll Feeder Machine, 80t Punching Machines

• After-sales Service: Outside Engineer Service
• Type: Balance Roller Straightening Machine
• Usage: Sheet, Bar, Aluminium Foil Rolls
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: NCGK
• Voltage: 380V
• Automatic Grade: Automatic
• Principle: Small Deformation
• Certification: TUV, CCC, ISO9001, CE
• Warranty: 12 Months
• Customized: Customized
• Condition: New
• Frame: C Type
• Advantage: High Cost Performance
• Transport Package: Wooden Case
• Trademark: YITUO
• Origin: China
• Package Size: 2000.00cm * 5000.00cm * 1200.00cm
• Package Gross Weight: 5000.000kg

Product Description

High-precision NC Servo Feeder Hydraulic uncoiler and leveler
3 in 1 metal feeder for sheet Press Machine

Product Description

 

Product Application 

1. This big machine combines the uncoiler function, straightener function, and NC servo roll feeder function together, so as 3 in 1 feeder.
2. It can decoil a suitable metal strip coil, then straighten the metal strip, then feed the metal strip to the press machine automatically, for automatic stamping processing.

 Main Features

1. Flexible operation:
All the functions of the feeder are centered on the PLC and a hand-held knob. The operator can implement all the motion functions of the equipment at one location. This can save time.
2. High efficiency, and strong security:
To maximize the use of mechanical action instead of manual operation. Reduce unnecessary auxiliary time, and improve work efficiency. Powerful auxiliary function, so the operator can avoid the uncoiler.
3. Easy to operate:
You can switch between the press or the device to control according to user needs. Improve the equipment to adapt to the scope for the customer to save costs.
4. Area is reasonable:
NCMF series is the most powerful and also has the most reasonable size in the industry, we can save space occupancy costs for the customers.
5. Control system compatibility:
NCMF series uses a full set of Japan's Mitsubishi control system, and the standard system at home and abroad is compatible, users do not need to worry about data conversion and other issues can be directly used to operate.
6. The design is harmonious and reasonable:
 NCMF series is the first in the industry to introduce industrial design into products. the most well-known industrial design cooperation, while ensuring the basic performance of equipment at the same time, maximizing the visibility of the equipment to improve operational comfort. 

 

Detailed Photos

Decoiler straightener feeder, 3 in 1

Decoiler/uncoiler, straightener, NC servo roll feeder, as 3 in 1 feeder.
Saving space in the workshop.
Full automatic feeding.

Mandrel of uncoiler

Four pieces of plates.
Each plate is fixed with screws very well.
Cantilever type.

 

 

 

The round mandrel of uncoiler

Automatic expansion, by hydraulic cylinder drive.

Full round, for better loading.

 

 

 

 

 

The ruler at plate of the mandrel

It can indicate the width of the coil material.

 

 

 

 

 

 

Ruler at a plate of the mandrel

..., 400, 300, 200, 100, 0 | 0, 100, 200, 300, 400, ...
Users can put coil material at the center line position of this machine very easily.

 

 

 

 

 

Arm shape pressing device.

Driven by a pneumatic cylinder or hydraulic cylinder.
The coil material will not become loose.

 

 

 

 

 

 

 

Retainers of uncoiler

They can keep coil material at the center line position.
Easy to use.

 

 

 

 

Motor for uncoiler

Powerful AC motor is adopted.
Cover is adopted to protect the motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hydraulic cylinder for uncoiler

Hydraulic cylinder drives for automatic expansion, for mandrel of uncoiler.
The cover is adopted to protect it.

 

 

 

 

 

 

 

Guiding device for straightener and feeder

While uncoiler decoiling coil material, so material can get into the entrance of the feeder easily.

 

 

 

 

 

 

 Entrance of straightener and feeder

The guiding device, let material at center line position.
Good design, safe, and easy to use.

 

 

 

 

Gear set of straightener and feeder

A precise gear set is adopted, for high-speed and high-precision feeding.

Gear set of straightener and feeder

A precise gear set is adopted, for high-speed and high-precision feeding.

 

 

 

 

 

 

 

Discharge exit of feeder

Rollers, limiting stoppers, etc, are adopted for straight feeding also.

Left and right vertical board

The straightening head's left and right vertical plates are made of cast steel ZG25 with high strength, good plasticity and toughness, good welding performance, no deformation, and high stability. The left and right vertical plates of each set of equipment will be opened with a mold, then cast by ZG25, then, by annealing, the material is exposed to high temperature for a long time, and then slowly cooled. The main purpose is to improve or eliminate various structural defects and residual stresses caused by steel during casting, forging, rolling, and welding, to prevent deformation and cracking of the workpiece, to soften the workpiece for cutting, to refine grains and improve the structure to improve the mechanical properties of the workpiece, through the CNC pair processing, to ensure the accuracy of the right and left vertical plate holes and stability.

 

 

 

 

Correct roller part

The correction roller is the core part of the Uncoiler, Straightener, Feeder,3 in 1. The processing technology of Lihao Machinery is forged into round steel by GCr15. After pre-heat treatment (spheroidizing annealing), it is stabilized by car, milling, intermediate frequency treatment and coarse grinding and deep cooling, refining, and plating, which maximizes accuracy, concentricity, finish, and hardness, extending the life of the correcting roller.

Gear section

The gear machining process used by Lihao Machinery includes the following process: gear grinding processing - tooth surface processing - heat treatment- tooth surface finish grinding. The hair-cultivating parts are mainly used for forging, and the normalizing treatment is carried out to improve the cutting. The gears are designed according to the drawings, followed by roughing, and then semi-finishing, car, rolling, and gear shaping, so that the gears are basically formed; then heat treatment is performed to improve the mechanical properties. According to the design requirements of the drawings, the final finishing, finishing the benchmark, and finishing the tooth type. After the above treatment, our gear grade can reach 6 grades, with high wear resistance, high strength, and long service life.

 

 

 

 

 

Product Parameters

Basic parameters
Name	Uncoiler, straightener, NC servo roll feeder, 3 in 1 (including hydraulic expansion, coil car)
Model	NCMF-400B	NCMF-600B	NCMF-800B	NCMF-1000B
Width of the material	50mm~400mm	50mm~600mm	50mm~800mm	50mm~1000mm
Thickness of the material	0.4mm~3.2mm
Straightening capacity (σs≤250MPa)	400×1.0mm 400×1.2mm 400×1.6mm 360×2.0mm 300×2.3mm 230×2.5mm 150×2.8mm 110×3.2mm	600×1.0mm 600×1.2mm 400×1.6mm 360×2.0mm 300×2.3mm 230×2.5mm 150×2.8mm 110×3.2mm	800×1.0mm 600×1.2mm 400×1.6mm 360×2.0mm 300×2.3mm 230×2.5mm 150×2.8mm 110×3.2mm	1000×0.8mm 800×1.0mm 600×1.2mm 400×1.6mm 360×2.0mm 300×2.3mm 230×2.5mm 150×2.8mm 110×3.2mm
Coil inside diameter	Φ460mm~Φ530mm
Max.coil outside diameter	Φ1400mm
Max.coil weight	5000KG			7000KG
Straightening roll diameter	Φ64mm×9(up 5/down 4)
Material of straightening roll	GCr15(HRC58-62)
Feeding roll diameter	Φ84mm
Decoiler power	2.2Kw			3.7Kw
Straightening power	2.9Kw	4.4Kw		5.5Kw
Feeding speed	0~20m/min
Feeding precision	<±0.2mm
Other configuration
Straightening adjustment type	Eccentric shaft adjust by worm and gear
Load material type	coil car
Feed discharging line adjustment method	Electric
Press material for decoiling part	By pneumatic
Feeding guide arc drivemode	By pneumatic
Block arm drive mode	Manual
Front block arm opening and closing method	Pneumatic
Feeding device movement mode	Two-way screw hands
Operation control mode	Main control cabinet + action unit remote control switch
Tail of material detector	Exist
Purchased parts brand
Main bearing	HRB, ZWZ
Servo motor	Japan YASKAWA(SGMGH)
Man-machine interface	Taiwan WEINVIEW(Colored)
Common motor	Taiwan Wanxin
Frequency changer	Taiwan DELTA
Pneumatic unit	Taiwan Airtac
PLC	Japan Mitsubishi
Relay	Japan Omron
Hydraulic fittings	Guangdong Lishiyuan
Other technical data
Pneumatic pressure	0.5Mpa
Hydraulic pressure	7Mpa
voltage	3phase 380V
Feeding line height	1050mm-1250mm
Input material type	From down to up
Standard direction	From left to right, or from right to left.
Equipment length	≈4.5m

Certifications

 

Packaging & Shipping

 

Our Advantages

Qingdao Yituo Machinery Equipment Co., Ltd. implements Japanese technology into the production line, and uses a complete and excellent processing system through systematization, special accessories, etc., to flexibly and quickly supply the needs of each machine assembly to ensure product quality and delivery timeliness, Timely service. Strictly follow standard operations to create high-precision and high-quality stamping automation equipment comparable to Japanese models.
Our company adheres to the concept of long-term development and implements the research and development plan. Through the guidance of Japanese technical consultants, based on rich creativity and many years of production technology and practical experience, we have transferred complete key technologies and developed and manufactured first-class technology in the company. With the cooperation of the personnel, a new quality benchmark has been established for the stamping feeder manufacturing industry.
 

 

factory warehouse